A CNC rebar straightening and cutting machine is essential equipment for any steel processing workshop, construction site, or rebar fabrication facility. This fully automatic machine transforms coiled steel bars into precisely cut, straightened rebar segments ready for concrete reinforcement.
Our CNC rebar straightening and cutting machines handle 4mm to 14mm diameter round bars and deformed steel bars, with cutting tolerances of ±1 cm and speeds ranging from 40 to 100 meters per minute, depending on the model configuration. With motor power options from 7.5 kW to 20.5 kW, these machines are designed to meet the demands of small workshops to large-scale industrial steel processing operations.
Deformed Bar Straightening Machine Applications and Industries
Our CNC rebar straightening and cutting machines serve a wide range of industries and applications:
Construction & Infrastructure
- High-rise building reinforcement processing
- Bridge and highway construction projects
- Tunnel and subway infrastructure
- Residential and commercial building development
Precast Concrete Manufacturing
- Rebar preparation for precast wall panels
- Concrete beam and column reinforcement
- Precast flooring and roofing components
Steel Fabrication Workshops
- Custom rebar cutting and straightening services
- Batch processing for construction contractors
- Steel bar distribution and supply centers
Industrial & Manufacturing
- Machinery foundation reinforcement
- Industrial facility construction
- Power plant and energy infrastructure projects
How does the CNC Rebar Straightening and Cutting Machine work?
The automatic rebar straightening and cutting machine operates through a continuous, automated process:
Step 1: Material Loading
Coiled steel bars are loaded onto the decoiler or material rack. The 8-meter rack option allows for bulk material loading, reducing downtime between coils.
Step 2: Straightening
The steel bar passes through a series of straightening rollers that apply controlled pressure to remove curvature and deformations from the coiled material. The Cr-Mo-V alloy metering wheel ensures precise length measurement during this process.
Step 3: Traction & Feeding
The traction system (single or dual-traction depending on model) pulls the straightened bar through the machine at a consistent speed. Variable-frequency models adjust traction force automatically based on material diameter.
Step 4: CNC-Controlled Cutting
When the preset length is reached, the CNC control system activates the cutting mechanism. The premium solenoid valve system ensures fast, clean cuts with minimal burr formation. The cut piece is then discharged to a collection area.
Step 5: Continuous Operation
The machine continues this cycle automatically, allowing operators to set batch quantities and length parameters via the CNC control console. Production can run continuously with minimal supervision.
Rebar Straightening and Cutting Machine Key Features and Advantages
1. Multifunctional CNC Control Console
The integrated CNC control panel provides one-touch operation for simple, convenient, and effortless machine control. Operators can easily set cutting lengths, adjust speed parameters, and monitor production status through the user-friendly digital interface. This automatic rebar straightener cutter eliminates complex manual adjustments, reducing operator training time and minimizing human error.
2. Premium-Quality Solenoid Valve System
Equipped with an aluminum valve body, copper coil, and imported seals, the solenoid valve system ensures responsive hydraulic control. This high-quality component effectively eliminates external oil leakage and makes internal leakage easy to manage, ensuring reliable long-term operation of your rebar straightening machine.
3. Chromium-Molybdenum-Vanadium Alloy Metering Wheel
The metering wheel is manufactured from chromium-molybdenum-vanadium (Cr-Mo-V) alloy, providing exceptional durability and wear resistance. This premium material ensures precise length measurement and accurate cutting, maintaining consistent quality even under heavy-duty continuous operation. The robust construction extends service life and reduces maintenance requirements for your steel bar straightening machine.
4. Variable-Frequency Drive Technology
Advanced models feature variable-frequency dual-traction systems that optimize power delivery based on material diameter and processing speed. This technology provides:
- Energy-efficient operation with reduced power consumption
- Smooth speed adjustment from 40 to 100 m/min
- Enhanced torque control for consistent straightening quality
- Extended motor and component lifespan
5. Dual-Traction Material Feeding System
High-capacity models with 8-meter material racks and dual-traction systems ensure stable, continuous feeding of coiled rebar. This design prevents material slippage and maintains consistent tension throughout the straightening process, resulting in superior end-product quality for your rebar processing operations.
CNC Rebar Straightening Machine Technical Specifications
| 型号 | Cutting Diameter | Cutting Tolerance | Motor Power | Straightening Speed | 电压 | Dimensions (L×W×H) | 重量 |
|---|---|---|---|---|---|---|---|
| 4-12# (Standard) | 4–12 mm | ±1 cm | 7.5 千瓦 | 40 m/min | 380V, 50Hz | 152 × 58 × 94 cm | 240 kg |
| 4-12# (Upgraded) | 4–12 mm | ±1 cm | 9 kW | 45 m/min | 380V, 50Hz | 168 × 60 × 98 cm | 290 kg |
| 4-12# (High-Speed) | 4–12 mm | ±1 cm | 9 kW | 50 m/min | 380V, 50Hz | 135 × 60 × 100 cm | 340 kg |
| 4-14# (Heavy-Duty) | 4–14 mm | ±1 cm | 11 千瓦 | 55 m/min | 380V, 50Hz | 155 × 65 × 130 cm | 390 kg |
| 4-12# + 8m Rack (Single-Traction) | 4–13 mm | ±1 cm | 9 kW | 50 m/min | 380V, 50Hz | 190 × 65 × 110 cm | 370 kg |
| 5-12# + 8m Rack (VFD Single-Traction) | 4–12 mm | ±1 cm | 16.5 kW | 75 m/min | 380V, 50Hz | 210 × 60 × 110 cm | 700 kg |
| 5-14# + 8m Rack (VFD Dual-Traction) | 5–14 mm | ±1 cm | 20.5 kW | 85 m/min | 380V, 50Hz | 240 × 70 × 115 cm | 880 kg |
| 5-14# + 8m Rack (VFD Dual-Traction HS) | 5–14 mm | ±1 cm | 20.5 kW | 100 m/min | 380V, 50Hz | 250 × 75 × 120 cm | 1,030 kg |
Key Parameters Summary
- Processing Range: 4–14 mm diameter round bars and deformed steel bars
- Cutting Accuracy: ±1 cm tolerance
- Speed Range: 40–100 meters per minute
- Power Supply: 380V, 50Hz three-phase
- Motor Power: 7.5 kW – 20.5 kW
- Machine Weight: 240 kg – 1,030 kg
- Material Rack: Optional 8-meter rack for continuous feeding
Round Bar Straightening Machine Model Selection Guide
Choosing the right rebar straightening machine depends on your specific production requirements:
| If You Need… | Recommended Model | Key Features |
|---|---|---|
| Entry-level, small workshop | 4-12# (Standard, 7.5 kW) | Compact, 240 kg, 40 m/min, cost-effective |
| Medium production, 4-12 mm range | 4-12# (High-Speed, 9 kW) | 50 m/min, 340 kg, balanced performance |
| Larger diameter processing | 4-14# (Heavy-Duty, 11 kW) | Up to 14 mm, 55 m/min, robust construction |
| Continuous bulk processing | 5-12# + 8m Rack (VFD, 16.5 kW) | 75 m/min, 8m rack, variable-frequency drive |
| High-volume industrial production | 5-14# + 8m Rack (VFD Dual, 20.5 kW) | 85-100 m/min, dual-traction, maximum output |
Selection Factors to Consider
- Material Diameter Range: Determine the minimum and maximum bar diameters you process regularly
- Production Volume: Higher daily tonnage requires higher-speed models with material racks
- Space Constraints: Compact models (135-168 cm length) suit smaller workshops
- Power Availability: Ensure your facility can support the required motor power (7.5-20.5 kW)
- Automation Level: VFD models offer superior energy efficiency and speed control
- Budget: Standard models start from compact configurations; industrial models offer maximum ROI for high-volume operations
Why Choose Our CNC Rebar Straightening and Cutting Machine?
Precision Engineering
Every 钢筋矫直机 is built with precision-machined components, including the Cr-Mo-V alloy metering wheel and premium solenoid valve system, ensuring consistent accuracy and long service life.
CNC Automation
The integrated CNC control console simplifies operation, reduces training requirements, and eliminates the inconsistencies of manual processing. Set your parameters once and let the machine handle continuous production.
Versatile Material Handling
Process both round bars and deformed steel bars from 4 mm to 14 mm in diameter, making our machines suitable for diverse construction and manufacturing applications.
Energy-Efficient Operation
Variable-frequency drive models optimize power consumption based on actual load requirements, reducing electricity costs while maintaining high production output.
Robust Construction
With machine weights ranging from 240 kg to 1,030 kg, our rebar processing machines are built on heavy-duty frames that minimize vibration and ensure stable operation even at maximum speed.
Factory-Direct Pricing
As a manufacturer, we offer competitive factory pricing with comprehensive after-sales support, including technical documentation, spare parts supply, and remote troubleshooting assistance.
How Does Variable-Frequency Drive (VFD) Technology Benefit My Operation?
VFD models adjust motor speed and torque based on material load, providing:
- Energy savings of 20-30% compared to fixed-speed motors
- Smoother startup and reduced mechanical stress
- 速度可调 to match different material types and diameters
- Extended component lifespan due to optimized power delivery
常见问题
What is the difference between a rebar straightening machine and a rebar cutting machine?
A rebar straightening and cutting machine combines both functions in one unit—it straightens coiled steel bars and cuts them to specified lengths. A standalone rebar cutting machine (like the GQ series) only cuts pre-straightened bars and cannot handle coiled material. For processing coiled rebar, the straightening and cutting combination machine is essential.
What diameter range can your CNC rebar straightening machine handle?
Our machines process steel bars from 4 mm to 14 mm in diameter, covering both round bars and deformed steel bars. Different models are optimized for specific diameter ranges—4-12# models handle up to 12 mm, while 4-14# and 5-14# models extend to 14 mm.
How accurate is the cutting length?
All models provide a cutting tolerance of ±1 cm, ensuring consistent bar lengths suitable for construction reinforcement applications. The Cr-Mo-V alloy metering wheel ensures precise measurement during high-speed operation.
What is the maximum processing speed?
Speed varies by model: standard models operate at 40-55 m/min, while variable-frequency dual-traction models achieve 85-100 m/min. The 5-14# VFD dual-traction high-speed model delivers the maximum 100 m/min output.
Do I need a material rack for my operation?
An 8-meter material rack is recommended for high-volume operations or when processing heavy coils. It allows continuous feeding without frequent reloading. For smaller workshops or lower volumes, models without racks are more compact and cost-effective.
Can this machine process both round bars and deformed bars?
Yes, our CNC rebar straightening machines are designed to handle both smooth round bars and ribbed deformed bars within the specified diameter range. The straightening roller configuration accommodates both bar types.
Get Your Quote Today!
Ready to upgrade your steel processing capabilities with a CNC rebar straightening and cutting machine? Contact us today for:
- Factory-direct pricing on all 8 models
- Custom configuration recommendations based on your production needs
- Technical documentation and operation manuals
- After-sales support including spare parts and remote assistance
- Shipping and logistics coordination to your facility
相关产品
As a professional manufacturer of rebar processing equipment, we offer a wide range of machinery, including scrap rebar granulators, rebar cutting machines, and 钢筋矫直机. Please feel free to contact us if you are interested; we would be happy to provide you with further details and a price quote.