The rebar circle making machine is a CNC fully automatic equipment designed for bending steel bars into circles, spirals, and rings. With 6 models covering 3–25mm steel bar diameters and a finished ring diameter range of 50–3000mm, the machine is suitable for high-speed railway, subway, photovoltaic power, and ground pile anchor processing applications.
The machine uses PLC control and hydraulic drive to provide stable operation and accurate circle forming. The model can be set in batches and can automatically process a bundle of steel bars in one continuous operation.
What Is a Rebar Circle Making Machine?
The rebar circle making machine, also known as a spiral rebar forming machine or spring coiling machine, is a CNC automatic equipment specially designed for bending steel bars into circular shapes.
The machine uses a hydraulic system to drive the straightening gearbox, rounding assembly, and cutting assembly to complete the circle forming process. During operation, the steel bar is fed forward, moved to the rounding assembly to complete the circle forming, and then cut off automatically.
With 6 available models covering steel bar diameters from 3mm to 25mm and finished ring diameters from 50mm to 3000mm, the machine can handle different processing requirements across various construction and engineering projects.
Suitable Processing Applications
The rebar circle making machine is designed for processing steel bars into circles and spirals for the following applications:
- Ground pile anchors for high-speed railway and subway construction
- Spiral reinforcement for photovoltaic power projects
- Spring coils for various industrial applications
- Circular reinforcement rings for concrete piles and columns
- Spiral steel bars for bridge and road construction
- Ring-shaped steel components for foundation engineering
Typical Production Process
The typical production process using the rebar circle making machine is as follows:
Steel Bar Feeding → Pre-adjusting → Straightening → Circle Forming → Automatic Cutting → Finished Ring Output
The entire process is controlled by the CNC system and can operate continuously for batch processing.
How Does the Rebar Circle Making Machine Work?
The operation process of the rebar circle making machine includes the following steps:
Step 1 – Machine Startup: The PLC motherboard controls the motor to drive the oil pump, starting the hydraulic system and preparing the machine for operation.
Step 2 – Straightening and Feeding: The hydraulic system drives the straightening gearbox to operate, which straightens the steel bar and moves the material forward into the rounding assembly.
Step 3 – Circle Forming: The steel bar is moved to the rounding assembly, where it is bent into the desired circular shape according to the preset diameter settings.
Step 4 – Automatic Cutting: After the circle forming is completed, the cutting oil cylinder cuts the material upward, separating the finished ring from the remaining steel bar.
Step 5 – Batch Processing: This model can be set in batches and can automatically process a bundle of steel bars continuously, improving production efficiency and reducing manual labor.
Composition and Structure
The rebar circle making machine consists of the following main components:
- Electric motor – provides the power source for the entire machine
- Hydraulic components – include an oil pump, hydraulic motor, electronic valve, oil tank, and oil pipes
- Pre-adjusting wheel – pre-adjusts the steel bar before straightening
- Straightening gearbox – straightens and feeds the steel bar forward
- Rounding assembly – forms the steel bar into the desired circular shape
- Cutting assembly – automatically cuts the finished ring from the steel bar
- CNC electrical control program – controls the entire operation through PLC
Principales caractéristiques
CNC Fully Automatic Operation
The machine adopts a CNC electrical control system with PLC control. After setting the parameters, the machine can automatically process a bundle of steel bars without manual intervention, greatly improving production efficiency.
Hydraulic Drive System
The machine uses a hydraulic drive system including an oil pump, hydraulic motor, and electronic valves. This provides stable operation, strong power output, and accurate control of the circle forming process.
High-Precision Circle Forming
The rounding assembly is designed to provide accurate circle forming with a working error of only ±0.2mm, ensuring consistent product quality across batch production.
Batch Processing Capability
The machine can be set up in batches and can automatically process a bundle of steel bars in one continuous operation. This reduces manual labor and improves production consistency.
Multi-Model Configuration
With 6 available models covering steel bar diameters from 3mm to 25mm, the machine can meet various processing requirements from small spring coils to large-diameter structural rings.
Versatile Application Range
The machine is designed for processing ground pile anchors for high-speed railway, subway, photovoltaic power, and other engineering projects, making it a versatile solution for different construction applications.
6 Models for Different Steel Bar Diameters
The rebar circle making machine is available in 6 models, each designed for a specific range of steel bar diameter:
| Modèle | Applicable Steel Bar Diameter | Finished Ring Diameter | Motor Power | Travel Speed | Working Error | Dimensions (m) | Poids (kg) |
| 3-6 | 3–6mm | 50–1000mm | 4 KW | 16–25 m/min | ±0.2mm | 1.45×0.8×1.2 | 480 |
| 6-10 | 6–10mm | 50–800mm | 5.5 KW | 16–25 m/min | ±0.2mm | 1.55×0.8×1.3 | 560 |
| 8-12 | 8–12mm | 50–1500mm | 7 KW | 16–25 m/min | ±0.2mm | 1.55×0.8×1.3 | 640 |
| 10-14 | 10–14mm | 50–1800mm | 7 KW | 16–25 m/min | ±0.2mm | 1.6×0.8×1.35 | 690 |
| 16-20 | 16–20mm | 50–2200mm | 11 KW | 16–30 m/min | ±0.2mm | 2.1×0.9×1.5 | 1150 |
| 22-25 | 22–25mm | 50–3000mm | 15 KW | 16–30 m/min | ±0.2mm | 2.3×0.9×1.7 | 1350 |
The actual processing capacity depends on the steel bar diameter, material grade, ring diameter, and model configuration.
Technical Parameters
| Parameter | Specification |
| Machine Type | CNC Fully Automatic Rebar Circle Making Machine |
| Available Models | 6 models (3-6, 6-10, 8-12, 10-14, 16-20, 22-25) |
| Applicable Steel Bar Diameter | 3–25mm |
| Finished Ring Diameter Range | 50–3000mm |
| Motor Power | 4 KW – 15 KW (depending on model) |
| Travel Speed | 16–25 m/min (models 3-6 to 10-14), 16–30 m/min (models 16-20 to 22-25) |
| Working Error | ±0.2mm |
| Control Method | PLC + Hydraulic Drive |
| Processing Mode | Batch Automatic Processing |
| Machine Weight | 480 kg – 1350 kg (depending on model) |
| Machine Dimensions | 1.45×0.8×1.2 m – 2.3×0.9×1.7 m (depending on model) |
Why Choose Our Rebar Circle Making Machine?
- CNC Fully Automatic Operation – PLC control with batch processing capability, reducing manual labor and improving efficiency.
- High Precision – ±0.2mm working error ensures consistent product quality across all models.
- 6 Models Available – Covers steel bar diameters from 3mm to 25mm, meeting diverse processing needs.
- Wide Ring Diameter Range – Finished ring diameter from 50mm to 3000mm, suitable for various applications.
- Hydraulic Drive System – Provides stable operation and strong power output for reliable performance.
- Versatile Applications – Designed for high-speed railway, subway, photovoltaic power, and other engineering projects.
How to Choose the Right Model?
Choosing the right model depends on your steel bar diameter and required ring diameter:
- Model 3-6 – For small-diameter steel bars (3–6mm) and ring diameters up to 1000mm. Suitable for small spring coils and light-duty applications.
- Model 6-10 – For steel bars of 6–10mm diameter and ring diameters up to 800mm. Ideal for medium-sized reinforcement rings.
- Model 8-12 – For steel bars of 8–12mm diameter and ring diameters up to 1500mm. Suitable for construction pile anchors.
- Model 10-14 – For steel bars of 10–14mm diameter and ring diameters up to 1800mm. Ideal for larger structural rings.
- Model 16-20 – For steel bars of 16–20mm diameter and ring diameters up to 2200mm. Suitable for heavy-duty engineering applications.
- Model 22-25 – For steel bars of 22–25mm diameter and ring diameters up to 3000mm. Designed for large-scale infrastructure projects such as high-speed railway bridges.
FAQ
What steel bar diameters can the machine process?
The machine is available in 6 models covering steel bar diameters from 3mm to 25mm. Each model is designed for a specific diameter range.
What is the working error of the machine?
The working error is ±0.2mm across all models, ensuring high-precision circle forming.
Can the machine process a bundle of steel bars automatically?
Yes. The machine can be set up in batches and can automatically process a bundle of steel bars in one continuous operation.
What is the maximum finished ring diameter?
The maximum finished ring diameter depends on the model. The Model 22-25 can produce rings with diameters up to 3000mm.
What control system does the machine use?
The machine uses a PLC motherboard control system combined with a hydraulic drive for stable and accurate operation.
What is the travel speed of the machine?
The travel speed is 16–25 m/min for models 3-6 through 10-14, and 16–30 m/min for models 16-20 and 22-25.
Contactez-nous
Looking for a fully automatic CNC rebar circle-making machine for your construction or engineering project?
Our machine combines PLC control, hydraulic drive, batch processing, and 6 model configurations to deliver a versatile solution for steel bar circle forming in high-speed rail, subway, photovoltaic power, and other engineering applications.
We can provide:
- Machine quotation and model recommendation
- Processing tests with your steel bar specifications
- Machine working videos
- Customized solutions for your project requirements
- Complete production line solutions
- Technical support and after-sales service
Tell us your required steel bar diameter, ring diameter, and target production capacity, and contact us for the right rebar circle making machine.
Produits associés
As a professional manufacturer of rebar processing machinery, we also offer a variety of rebar processing equipment, including machines de rectification de barres d'armature and arch bending machines. If you are interested, please feel free to contact us for more detailed information about our machines.